How Vibration Analysis is Helpful for Industrial Gearboxes?

Gears play a vital role in the appropriate functioning of any mechanical equipment and offer the required motion at a controlled speed. Therefore, they need to be analyzed and tested in several ways to ensure their optimum performance else, it impacts the machine operation. A gearbox failure can result in serious issues and may bring production and subsequent financial losses. Over the years, different gear fault diagnosis techniques have been used for checking gear health, and vibration analysis is one popular among them. This gear fault analysis technique aids in detecting faults at the early stage, and also allows users to take all the required precautions. Would you like to know more about gear vibration analysis? This post discusses the same. So, stay tuned.

A Quick Overview of Gear Vibration Analysis

Vibration analysis, as mentioned, is widely used in manufacturing units to inspect industrial gearboxes. This is the most widely preferred gear fault analysis technique that enables users to prevent breakdowns. As the name implies, this technique analyzes the noise inside the gearbox. An industrial gearbox comprises different components. Each component creates different vibrations on a unique frequency while working. If there is any damage, the noise pattern will change completely. The change in vibrations helps diagnose the type of damage as well as its source. For instance, the noise patterns differ if the problem occurs due to inappropriate alignment, damage, or imbalance.

Benefits of Gear Vibration Analysis Discussed

There are different vibration analysis techniques used to detect fear faults. This may include time-domain analysis, resonance analysis, phase measurement analysis, envelope analysis, orbit analysis, and more. These techniques detect gear fault at early stages and offer the following benefits. So, let’s have a look at them.

  • One of the major benefits of using vibration analysis is that it offers a safe work environment for employees. How? Gear vibration analysis is a predictive maintenance technique, which helps detect and fix gear faults that may affect the lifespan of the equipment. This helps create a safe working environment for the workers.
  • Another important benefit of gear vibration analysis is it finds out the required repair tasks to fix the possible issues. In addition to this, it identifies the required tools or support to address and fix the problem. This helps workers accomplish their tasks precisely and comfortably, which helps in increasing overall productivity.
  • Gear vibration analysis helps reduce labor as well as repair costs by reducing the frequency of failure. This ultimately reduces the overall time required for repairing components. This may further help decrease the labor cost.
  • This technique also helps increase the overall production. With decreased labor costs, fewer potential problems, and increased wrench time, it is possible to increase production volumes and subsequent revenue.
  • Using gear vibration, equipment costs can be reduced significantly. As discussed earlier, it is a predictive maintenance technique, wherein a possible repair is identified and fixed before it actually happens. This helps reduce equipment costs significantly.  

By now you may have understood what gear vibration analysis is. Would you like to conduct gear vibration analysis for your machine gears? If that sounds yes, then you need to consult an industry-leading player who will assist you in all possible ways. Motor and Gear Engineering, Inc. is a well-recognized gear and gearbox services company. The company offers vibration analysis services across industries including chemical, textile, automotive, and food and beverages.